| Availability: | |
|---|---|
| Quantity: | |
SLYM
China
1pc
T/T, L/C, Western Union
standard export packaging
3-5 working days
avalible
Structural Mechanics & Wear Zone Protection
The Front Head serves as the mechanical anchor of the breaker power cell. It houses the upper and lower bushings, tool retaining pins (flat pins), and bushing lock pins (round pins), bearing direct multi-directional stresses:
[Through-Bolt Tension] ═══> [20CrMo Forged Front Head] <═══ [Chisel Recoil & Prying Force]
║
[Carburized Pin Holes & Bushing Bores]
Under continuous impact loading, a front head with insufficient surface hardening or inadequate structural strength may be more susceptible to pin-hole deformation and bushing bore wear. SLYM's carburizing process deeply hardens these high-stress contact surfaces to 1.3 mm+ depth, locking the bushings and retaining pins in true alignment to help maintain tool alignment and reduce the risk of abnormal chisel movement and off-center piston impact.
Metallurgy & Manufacturing Specifications
Engineering Parameter | SLYM 20CrMo Forged Front Head |
Material Process | 100% Forged 20CrMo Alloy Steel |
Heat Treatment Method | Gas Carburizing + Deep Quenching |
Bore & Pin Seat Hardness | HRC 56 ~ 62 |
Core Impact Toughness | HRC 32 ~ 40 |
Effective Case Depth | ≥1.3 mm |
Charpy Impact Energy | ≥ 55 J |
Values are based on SLYM's applicable production/testing standard and should be confirmed for the specific breaker model or component specification.
Identification & Compatibility
How to Confirm the Correct Hydraulic Breaker Front Head
The correct front head should be selected according to the hydraulic breaker model and the dimensions of the related mounting and tool-guidance components.
When the original model plate or part number is unavailable, provide as much of the following information as possible:
Hydraulic breaker model or brand
Through-bolt hole diameter and spacing
Cylinder pilot seat diameter and depth
Tool retaining pin dimensions
Chisel shank diameter
Front head overall dimensions
Photos of the existing component
Technical drawing, if available
For model-specific front heads, SLYM MACHINERY can review the supplied measurements and photos to help confirm the suitable replacement configuration before ordering.
Q1. What does a hydraulic breaker front head do?
The front head is the structural component at the working end of a hydraulic breaker. It supports the tool-guidance and retaining areas and works with the bushings, chisel and retaining components to maintain proper tool alignment during impact operation.
Q2. What information is needed to identify the correct replacement front head?
The breaker model and part number are the preferred identification references. If these are unavailable, provide the through-bolt pattern, cylinder pilot-seat dimensions, retaining-pin dimensions, chisel shank diameter, overall front head dimensions, photos and technical drawings where available.
Q3. How can I check whether an existing front head can accept new bushings?
Measure the housing bore at multiple positions and compare the results with the applicable service limit for the specific breaker model. Significant ovality, deformation, severe scoring or damage to the bushing seat may indicate that replacing the bushings alone is not sufficient.
Q4. What are the common signs that a hydraulic breaker front head needs inspection or replacement?
Common signs may include excessive tool movement, abnormal chisel alignment, accelerated bushing wear, damaged retaining-pin areas, visible cracks, flange deformation or abnormal wear around the bushing seats.
Q5. What can cause premature wear of a hydraulic breaker front head?
Possible factors include excessive side loading, incorrect tool alignment, worn bushings, loose or incorrectly tightened through-bolts, unsuitable operating practices and continued operation after abnormal wear has developed.
Q6. How should a replacement front head be installed?
Installation should follow the service procedure applicable to the specific hydraulic breaker model. Mating surfaces should be clean and free from burrs, related seals and bushings should be correctly installed, and through-bolts should be tightened progressively according to the manufacturer's specified torque and tightening sequence.
Q7. Can SLYM supply hydraulic breaker front heads for different models?
Yes. SLYM MACHINERY can supply front head components for different hydraulic breaker configurations and replacement requirements. Because dimensions and mounting details vary by model, compatibility should be confirmed before ordering.
Q8. What should I send SLYM when I need a specific hydraulic breaker front head?
Please provide the hydraulic breaker model, part number if available, photos of the existing front head, key dimensions, chisel diameter and any technical drawing. This information helps SLYM check the appropriate replacement configuration more accurately.